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TESTorque Monitoring Electric Screwdriver- Straight Grip

With the rising trend of Industry 4.0, there comes a growing demand for advanced high precision tools for smart manufacturing. Screw fastening has always been an essential part of most manufacturing process, and a tool that allows the user to be able to detect and record fastening torque instantaneously at the highest precision for the whole duration of manufacturing process is absolutely critical. The user will attain real-time monitoring of the fastening process, thus eliminating any quality issues before it leaves the production line, and the recorded data can be used for traceability when needed.

Common type of torque control and monitoring electric screwdriver used on the market is the current control type. It detects the amount of current going through the motor to estimate the amount of torque output of the tool. This is proven to be not as reliable and accurate compared to transducerized tool with real torque sensor built in.

Lucent Innovation has developed a tool that combines a torque transducer and a BLDC clutch screwdriver to create a new breed of industrial grade electric screwdriver. This is a revolutionary fastening tool. It provides the precision and reliability of a true torque sensor and the efficiency and consistency of a BLDC clutch tool. It is also the tool with the best balance between cost, performance and functionality.

TES series

0.1~1.6 / 0.2~2.0 / 0.4~2.4 / Nm

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Model Specification
MODEL

TORQUE RANGE

Nm

FREE SPEED

rpm

2ND STAGE FASTENING RPM

rpm

DIMENSIONS

mm

WEIGHT

g

TESM06K0.1~0.61000200276 x 60 x 40570g ± 10%
TESM16K0.1~1.61000200276 x 60 x 40570g ± 10%
TESM20K0.2~2.01000200276 x 60 x 40570g ± 10%
TESM24K0.4~2.41000200276 x 60 x 40570g ± 10%
Technical Specification
ＩＴＥＭSPECIFICATIONDESCRIPTION
NUMBER OF SCREWS FOR ONE WORKPIECE1~99ALL OK
FASTENING DURATION SETTING0.01~4.00 SECONDSDETECTION OF UNFINISHED RUNDOWN / CROSS THREADING / STRIPPED SCREW
TORQUE RANGE 0.1~1.6 / 0.2~2.0 / 0.4~2.4 NM
TORQUE CALIBRATION POINT1~10 POINTS
LEVEL OF SYSTEM ACCESS AUTHORIZATIONMASTER / MANAGER*2 / USER
COMMUNICATION PROTOCOLMODBUS RTU / Open ProtocolRS232 / RS485 / RJ45 (Ethernet)
DATA STORAGEOVER ONE MILLION FASTENING DATADATA WILL BE SAVED FOR 100 DAYS AND THE OLDEST FILE WILL BE REPLACED
SCANNER (BARCODE)30 mA Max.CONNECTION THROUGH USB
I/O PROTOCOLI/O PROTOCOL DO1:ALL OK DO2:OK DO3:NG DI1: ENABLE DI2: CW ROTATION DI3: CCW ROTATION DI4:LOCK
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Control Unit Function

  • Real-time monitoring

    Displaying real-time status: OK, All OK, NOK, unfinished rundown, cross threading, stripped screw, omission, incomplete cycle, torque curve, time and number of turns.

  • Parameter Setting

    Fastening setting includes target torque, fastening duration(time), number of turns, speed(RPM), screw counter and system lock.

  • Flexibility in Connection

    Can be connected with mobile devices, laptop, PC or other system for controls.

  • Data Storage

    Built-in 16G memory capable of storing over 1 million set of fastening data, or data can be transferred to external device for storage through WIFI or ModBus.

  • Access Authorization

    Three levels of authorization for the most secure management on the assembly line.

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Tool Specification
ITEMSPECIFICATIONDESCRIPTION
Reduction ratio16:1
Accuracy±3%Full Scale
Product Life1 million fastening cycles
Cable Specification
ITEM

LENGTH

M

PINS
Cable (High flex life, anti-interference)3M (5M Optional)8
Control Unit Specification
DISPLAYDC OUTPUTI/OINTERNAL STORAGE

DIMENSIONS

mm

WEIGHT

g

5' TFT LCD30V±10%8 PINS (4 IN, 4 OUT)16G (OVER 1 MILLION FASTENING DATA)173 x 96 x 54415g ± 10%
Power Supply Specification
AC INPUTDC OUTPUT

DIMENSIONS

mm

WEIGHT

g

100-240V30V110 x 60 x 30260